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A TVP soya protein making machine producing textured soya protein from defatted flour, covering extrusion and forming.

The protein content of the incoming flour largely determines the texture that can be achieved: lower protein material gives a weaker structure that breaks down on rehydration. Securing consistent raw material is as important as the machine specification. Trials on your own flour are worth running before the configuration is settled. Contact us with your flour specification and intended product and we will advise on both the configuration and the raw material requirement.

A TVP textured vegetable protein machine producing meat substitute products from soya and other plant proteins.

Demand for this category has grown in two quite separate directions: as a low cost protein in price sensitive markets and as a meat alternative in developed ones. The product is the same; the positioning, pack and price are not. Protein source also affects the process, as pea and wheat protein behave differently from soya. Contact us with your intended market and product format and we will recommend a configuration and output suited to it.

A twin screw dog food machine, using two intermeshing screws for better control of the extrusion process. Twin screw machines handle formulations that a single screw cannot move consistently.

That means high fat recipes, fresh meat inclusion and high moisture mixes, all of which are associated with premium products. If your range includes or will include those, a twin screw machine is not an upgrade but a requirement. Contact us with your formulations and we will advise whether it is necessary for what you intend to make.

A twin screw food extruder for cooking and forming food products, with two intermeshing screws giving positive conveying and close process control.

Twin screw machines are specified where the recipe demands it: high fat, high moisture, fresh meat or fish inclusion, or co-extruded filled products. They cost more to buy and maintain, so they should be chosen for a reason rather than as a general upgrade. Contact us with your current and planned product range and we will say plainly whether you need one.

Twin screws for extruders, supplied as replacement screw elements and complete screw sets for twin screw extrusion machines.

Screws are wear parts. As they wear, the clearance against the barrel opens up, conveying becomes less positive and product consistency drifts, usually gradually enough that it is attributed to raw material before the screws are suspected. Replacing them restores the original performance. Contact us with your machine model and screw configuration for a quotation on replacement elements or a complete set.

Twin screws for food extruders, supplied as individual elements or complete configured sets for food extrusion machinery.

Screw configuration is as significant as the machine itself: the arrangement of conveying, kneading and reverse elements determines how much mechanical energy goes into the product and therefore how it cooks. Changing configuration can adapt a machine to a different product without replacing it. Element material and hardness are specified against the abrasiveness of your formulation. Contact us with your machine model and the products you intend to run for a configuration recommendation.

A twin screw puffed corn snack food extruder, using two intermeshing screws for better control of the cooking and expansion process.

Twin screw machines handle recipes that a single screw cannot convey consistently, including high fat formulations, filled and co-extruded products, and mixes with high fresh moisture content. If your range includes or will include those, the twin screw machine is a requirement rather than an upgrade. Contact us with your current and planned product range and we will advise whether it is necessary.

A twist potato cutting machine cutting a whole potato into a continuous spiral on a skewer, producing the spiral or tornado potato sold at markets, fairs and street food outlets.

This is a product sold on appearance, and the appearance depends on an unbroken spiral of even thickness, which comes from blade sharpness and a consistent potato size more than from anything else. Potatoes sorted to a narrow size range before cutting give far fewer broken spirals than a mixed intake. Manual and motorised versions are available depending on serving rate. Contact EMC Machines Manufactures with your expected servings per hour and we will recommend the version.

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